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Showing posts from June, 2017

The Hole, Hull and Huli Truth - Testing Carbon Fiber Repairs

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I did a very lazy huli (boat flip) on the Hudson River without thinking through that I had cut an 8" hole in the Puakea Kaku just behind the seat. This was patched in with a deck plate and white silicone. It wasn't until I had righted the craft and paddled back to shore that I realized I should have not only checked the canoe for leaks when it was right side up in the pool but also when it was upside down. About twenty years ago I caulked a 26 story hotel as an apprentice, so I guess you can say it paid off! Picture Perfect Portal into the Carbon Hull  It was time to epoxy the top of the bow back into place. There was concern it might not quite fit the same way, and there did prove to be a minor snarl in the top where the major puncture had contracted during repair. Nothing some fairing compound couldn't cover up later. Black epoxy used to join carbon seams  It is critical to mate the seams and not get too ambitious with laying carbon on the exterior. If anyth

Hudson River Cup & Maiden Voyage

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We interrupt this repair blog to give kudos to the Ke Aloha outrigger canoe club of Hoboken, New Jersey, which hosted the first OC6 sprint races on the Hudson River along with OC1 and OC2 races to the Statue of Liberty and back. In addition there was a SUP and kayak race. Hoboken Cove, Ke Aloha Hudson River Cup Many thanks to the club for a fantastic blast of a day - and for mother nature who, after cutting loose with torrential rain throughout the morning, whisked the dark clouds away and replaced them with an astonishingly blue sky. Downright cerulean, if you ask me. Sprinters Returning from Finals This event was also an opportunity to give the OC1 I've been repairing a maiden voyage launch, after the recent swimming pool venture baptism. Let's just say I got first place in the Staten Island Swimming Pool Cup and was guaranteed a dead last if not a DNF in the Hudson Cup in case the repairs catastrophically failed. So, I skipped the race and dallied around on the H

Foam Foam Foam your Boat

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After laying new carbon fiber cloth on both interior sides of the bow, which stiffened the hull and gave it integrity again, it was time to follow through with setting the blue XPS foam. I had tried cutting the foam with a razor knife, a hand saw and even a kitchen knife. Of those three the kitchen knife was easiest to work with to get a clean cut. However, I spent $20 on a hot foam cutter through Amazon and got my best results. None of those little blue styrofoam balls and relatively easy to cut complex curves. You definitely want to wear a respirator. The fumes are nasty. All in all, I figure I added about 2 ounces of foam to the weight. I left a little gap on other side to ensure I was not spreading the hull and ensure the top would fit. Hot Foam Cutter Dry Fitting Foam Foam Inset by Repaired Crack Phase 1 of Returning the Top Nose Since I also needed to repair cracks in the hull under the seat, it was decided to simply add a deck plate with access cover

Planet Ocean and Boat Floating

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This post will serve as an introduction to the greater topic of paddling and allow me to meander to thoughts about water, especially salt water, without which there would be no need for outrigger paddling. These thoughts about our planet ocean tie into the repair thread in that I am taking into consideration the force of the collision between the hull and the standing waves of water. I discussed this with my repair mentor Gil, and while it is certainly impossible to calculate where the bow bounces against wave peaks the most, the last thing I want is the hull to crack like an egg against waves or any flotsam. I am guilty of salvaging a 1966 Chevy Chevelle that had a tree fall on it, but it's hard to sink in an old Chevy. If I get my boat repair wrong and hit a reef, so to speak, this could be life threatening. This hull repair must be brought to 110% integrity. Okay, how? While it was decided that the top of the canoe should be cut open to fix it from the inside, there was conc

Puakea OC1 Rescue

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What kind of OC1 costs $175? Well, who knows? But that was the price tag the night I randomly googled for used outrigger canoes. 1: usually the hits are scarce. 2: usually the listings are for OC's almost as expensive as new. 3: usually these OC's are in California or Hawaii. They are never in Lousiana and certainly not on a Louisiana Air Force Base. But there it was, $175 on eBay. It was listed as a fixer upper missing a rudder. Well, since I've thrown away a couple hundred dollar bills on much more foolish things, I gambled and bought it. The seller was kind enough to wrap it in its case and bubble wrap the ama and i'aku's as well as the seat. Federal Express was dumb enough to lose the X-shaped PVC cradles it was sitting on. The Fedex guys who carried it out marveled at how light it was, but I was concerned that the boat had parted ways with the cradles and been rolling around in transit  There is no way to insure a used craft like this, so it was all par